A manufacturing company make bolts and runs their shift from 9am-6pm. Thefactory operates 5 days per week for all 52 weeks of the year. The operators take atotal of 60 minutes in breaks throughout the shift. There is scheduled downtime ineach shift amounting to a total of 58 minutes per shift. In the first shift of the yearthere is also 43 minutes of unscheduled downtime due to a bearing failure. It takeson average 23 seconds to make one bolt. The factory produced 15,033 bolts in totalin the first shift of the year. The customer requires 15,100 bolts per shift. Calculatethe Takt time for the first shift of the year
Question
A manufacturing company make bolts and runs their shift from 9am-6pm. Thefactory operates 5 days per week for all 52 weeks of the year. The operators take atotal of 60 minutes in breaks throughout the shift. There is scheduled downtime ineach shift amounting to a total of 58 minutes per shift. In the first shift of the yearthere is also 43 minutes of unscheduled downtime due to a bearing failure. It takeson average 23 seconds to make one bolt. The factory produced 15,033 bolts in totalin the first shift of the year. The customer requires 15,100 bolts per shift. Calculatethe Takt time for the first shift of the year
Solution
Takt time is the maximum amount of time in which a product needs to be produced in order to satisfy customer demand. It is calculated by dividing the available production time by the customer demand.
Here's how to calculate the Takt time for the first shift of the year:
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First, calculate the total available production time in seconds. The shift runs from 9am-6pm, which is 9 hours or 540 minutes. Subtract the break time and the scheduled downtime: 540 minutes - 60 minutes (breaks) - 58 minutes (scheduled downtime) = 422 minutes. Convert this to seconds by multiplying by 60: 422 minutes * 60 = 25,320 seconds.
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Then, subtract the unscheduled downtime due to the bearing failure: 25,320 seconds - 43 minutes * 60 = 23,880 seconds.
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The customer demand is 15,100 bolts per shift. So, divide the total available production time by the customer demand to get the Takt time: 23,880 seconds / 15,100 bolts = 1.58 seconds per bolt.
So, the Takt time for the first shift of the year is approximately 1.58 seconds per bolt.
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