Water is flowing at the rate of 144 m³/hr through a 1 km long and 120 mm diameter pipe. If the head loss is 7 m of water, find the wall roughness of pipe in millimeters. If the roughness is doubled, estimate the percentage increase in head loss. (Viscosity of water is 1.02 × 10-3 Ns/m²)
Question
Water is flowing at the rate of 144 m³/hr through a 1 km long and 120 mm diameter pipe. If the head loss is 7 m of water, find the wall roughness of pipe in millimeters. If the roughness is doubled, estimate the percentage increase in head loss. (Viscosity of water is 1.02 × 10-3 Ns/m²)
Solution
To solve this problem, we need to use the Darcy-Weisbach equation for head loss in pipe flow, which is given by:
h_f = f * (L/D) * (V²/2g)
where: h_f = head loss f = Darcy friction factor L = length of the pipe D = diameter of the pipe V = velocity of the flow g = acceleration due to gravity
We also need to use the Colebrook-White equation to find the Darcy friction factor, which is given by:
1/√f = -2.0 * log10((ε/3.7D) + (2.51/(Re*√f)))
where: ε = wall roughness Re = Reynolds number = (ρVD/μ) ρ = density of the fluid μ = dynamic viscosity of the fluid
Step 1: Calculate the velocity of the flow (V) The flow rate (Q) is given by Q = V * A, where A = πD²/4 is the cross-sectional area of the pipe. Solving for V gives:
V = Q/A = 144 m³/hr / (π * (0.12 m)²/4) = 1.27 m/s
Step 2: Calculate the Reynolds number (Re) The Reynolds number is given by Re = ρVD/μ. Assuming the density of water is 1000 kg/m³, we get:
Re = (1000 kg/m³ * 1.27 m/s * 0.12 m) / (1.02 × 10-3 Ns/m²) = 1.49 * 10^5
Step 3: Solve the Colebrook-White equation for f This is a transcendental equation and must be solved iteratively. A common method is to use the initial guess f = 0.02 and then use the Newton-Raphson method to find the root of the equation. After several iterations, we find that f ≈ 0.019.
Step 4: Solve the Darcy-Weisbach equation for ε Substituting the known values into the Darcy-Weisbach equation gives:
7 m = 0.019 * (1000 m / 0.12 m) * (1.27 m/s)² / (2 * 9.81 m/s²)
Solving for ε gives ε ≈ 0.00015 m, or 0.15 mm.
Step 5: Calculate the percentage increase in head loss if the roughness is doubled If the roughness is doubled, ε becomes 0.0003 m. We can substitute this value into the Colebrook-White equation and solve for the new f, and then substitute this value into the Darcy-Weisbach equation to find the new head loss. The percentage increase in head loss is then given by:
% increase = ((new head loss - old head loss) / old head loss) * 100%
This will require more iterations of the Colebrook-White equation and is left as an exercise.
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